Excavator Bucket Wear Parts Customizable Carbon Steel CB100 Tungsten Carbide Wear Block Button Chocky Bar & Wear Chocky Bars
Specifiche Tecniche
Key attributes
| Product name | Tungsten Carbide Wear Blocks & Bars |
| Material | Tungsten Carbide (TC) and Carbon Steel |
| Use | Customizable Equipment Wear Protection |
| Processing Type | Sintering / Brazing / Welding |
| Machine Type | Excavator / Mining Shovel / Dredger |
| Brand Name | VOTNE |
| Place of Origin | China |
| Part number | CB100 / TC Series |
| Application | High-Abrasion Material Handling / Mining |
| Type | Tungsten Carbide Wear Blocks & Buttons |
| Hardness | Up to 90 HRA (Tungsten Carbide) |
| Color | Natural Metal / Customized |
| Keywords | CB100 wear block, tungsten carbide chocky bar, excavator bucket wear parts, customizable wear button, carbon steel wear plates |
Product Overview
Our customizable CB100 tungsten carbide wear parts represent the pinnacle of wear protection technology. By integrating high-density tungsten carbide inserts with a weldable carbon steel base, we offer a solution that handles the most abrasive materials while remaining easy to install and maintain on any equipment surface.
The 'CB100' designation signifies our high-performance specification for wear blocks and chocky bars that are designed to be cut and shaped to fit specific bucket geometries. Whether you need protection for excavator bucket lips, wing shrouds, or transfer chutes, these tungsten carbide components provide a service life that far exceeds standard alloy steel liners.
Customization is at the heart of our offering. We can provide specific shapes, sizes, and carbide grades to match your operational requirements, ensuring that your equipment stays productive and your maintenance costs are minimized in the world's harshest mining and quarrying environments.
ROUND CHOCKY BARS
| Item No | Size(mm) | Dimension(mm) | N.W.(KG) | |||
|---|---|---|---|---|---|---|
| A | B | C | D | |||
| WB60 | 60*27 | 60 | 27 | 17 | 10 | 0.7 |
| WB75 | 75*27 | 75 | 27 | 17 | 10 | 0.9 |
| WB90 | 90*27 | 90 | 27 | 17 | 10 | 1.2 |
| WB110 | 110*32 | 110 | 32 | 20 | 12 | 2.1 |
| WB115 | 115*32 | 115 | 32 | 20 | 12 | 2.5 |
| WB150 | 150*41 | 150 | 41 | 25 | 16 | 5.7 |
CB SERIES WEAR BLOCKS
| Item No | Size(mm) | Dimension(mm) | N.W.(KG) | ||||
|---|---|---|---|---|---|---|---|
| A | B | C | D | E | |||
| CB25 | 240*25*23 | 240 | 25 | 15 | 8 | 23 | 0.9 |
| CB40 | 240*40*23 | 240 | 40 | 15 | 8 | 23 | 1.5 |
| CB50 | 240*50*23 | 240 | 50 | 15 | 8 | 23 | 1.9 |
| CB65 | 240*65*23 | 240 | 65 | 15 | 8 | 23 | 2.5 |
| CB80 | 240*80*23 | 240 | 80 | 15 | 8 | 23 | 3.2 |
| CB90 | 240*90*23 | 240 | 90 | 15 | 8 | 23 | 3.5 |
| CB100 | 240*100*23 | 240 | 100 | 15 | 8 | 23 | 3.9 |
| CB130 | 240*130*23 | 240 | 130 | 15 | 8 | 23 | 5.2 |
| CB150 | 240*150*23 | 240 | 150 | 15 | 8 | 23 | 7.3 |
Donuts CHOCKY BARS
| Item No | Size(mm) | Dimension(mm) | N.W.(KG) | ||||
|---|---|---|---|---|---|---|---|
| A | B | C | D | E | |||
| WD75 | 75*25 | 75 | 25 | 17 | 8 | 25 | 0.7 |
| WD100A | 100*25 | 100 | 25 | 17 | 8 | 50 | 1 |
| WD100B | 100*32 | 100 | 32 | 24 | 8 | 70 | 1 |
| WD130 | 130*23 | 130 | 23 | 15 | 8 | 80 | 1.3 |
| WD148 | 148*35 | 148 | 35 | 25 | 10 | 108 | 2.2 |
Advantages
Unrivaled Abrasion Resistance
Tungsten carbide inserts offer significantly higher hardness and wear resistance compared to standard alloy steels, ensuring your wear parts last up to 5-10 times longer.
Customizable Design
We offer full customization of sizes, shapes, and carbide distribution to provide targeted protection for your equipment's specific wear patterns.
Easy Installation
The carbon steel backing allows for standard welding procedures, making it simple to reinforce critical areas without specialized equipment.
Reduced Operating Costs
Longer service life means fewer maintenance shutdowns and lower cost per ton of material handled, improving your project's overall profitability.
Versatile Applications
Our CB100 series is suitable for everything from excavator buckets and mining shovels to dredging teeth and conveyor transfer points.
Applications of Tungsten Carbide Wear Blocks & Buttons
These customizable tungsten carbide components are specifically designed for the most demanding applications in mining and heavy construction:
- Excavator Bucket protection in extremely abrasive soils
- Mining Shovel bucket reinforcement for hard rock mining
- Dredging Cutter Head protection for underwater excavation
- Tunnel Boring Machine (TBM) cutter head reinforcement
- Crusher and Pulverizer wear zone protection
- Transfer Chutes handling high-velocity abrasive materials
- Earthmoving equipment ground engaging tools (GET)
- Agricultural equipment wear point reinforcement
- Recycling and waste handling equipment protection
- Industrial mixing and processing equipment liners
Frequently Asked Questions (FAQ)
1. What makes tungsten carbide better than standard wear bars?
Tungsten carbide is one of the hardest materials available, providing extreme resistance to sliding abrasion that would quickly wear down even the best alloy steels.
2. Can I cut these wear blocks to fit my equipment?
While the tungsten carbide inserts are extremely hard, the carbon steel backing can be cut and the overall component can be shaped to fit your specific needs before welding.
3. How do I weld tungsten carbide parts with carbon steel backing?
The carbon steel backing is designed for standard MIG or stick welding. We provide specific welding guidelines to ensure a strong bond without damaging the carbide inserts.
4. Are different grades of tungsten carbide available?
Yes, we can customize the carbide grade (grain size and cobalt content) to balance hardness and impact toughness based on your specific operating conditions.
5. How do I request a custom size or shape?
You can provide us with your technical drawings or equipment dimensions, and our engineering team will create a custom wear protection layout for your review.